havemoon/resources/first-order-control-plan

First Production Order Control Plan

A first order should be managed as a sequence of evidence gates. Adapt the controls to product value, safety risk, customization, lead time, and the amount exposed at each payment milestone.

Before deposit

  • Match the legal supplier, contract party, and verified bank beneficiary.
  • Approve the product specification, bill of materials, packaging, and artwork revision.
  • Record the approved sample and unresolved deviations.
  • Agree testing, inspection, acceptance, and reinspection rules.
  • Confirm tooling ownership, location, maintenance, and access.
  • Write the Incoterms rule, named place, schedule, and document requirements.

Before mass production

  • Approve a pre-production sample made with intended materials and tooling.
  • Confirm critical material and component sources.
  • Review the production plan, line, capacity, and outsourced processes.
  • Close supplier audit or corrective-action items that affect the order.

During production

  • Verify first-piece results against critical characteristics.
  • Review actual output against the schedule.
  • Record approved changes; prohibit chat-only substitutions.
  • Use during-production inspection where late discovery would create material loss.

Before balance payment or shipment

  • Confirm production and packing readiness.
  • Complete the agreed pre-shipment inspection and required testing.
  • Resolve failures through containment, corrective action, and reinspection.
  • Reconcile quantity, packaging, shipping marks, and documents.
  • Reconfirm bank details through a known channel before payment.

After shipment

  • Reconcile transport and customs documents.
  • Inspect receiving condition and quantity.
  • Record customer, field, or fulfillment defects by lot.
  • Review supplier performance before the repeat order.

The control plan does not guarantee a successful order. It makes approval, evidence, responsibility, and stop points visible before the buyer loses practical leverage.